Die & Mold Splitter and Testing Machine

MDS SERIES

Here is a quick and simple way to open and check your dies and molds. No need to use pry bars, hammers, and cranes ever again. Your team's efforts are better allocated to essential tasks like cleaning, repairs, and maintenance. Keep your team safe and maintain their energy throughout the workday!

Our MetalPress die mold splitter and testing machines simplify the process of opening, tipping, and closing molds. With our range of die mold splitter models, we can accommodate various mold handling needs without specifying sizes or limits.

Our advanced die mold splitters can quickly open heavy molds, significantly reducing the time it typically takes when done manually.

We offer a selection of standard die mold splitters ready for delivery within weeks and provide custom-built die mold splitters tailored to unique requirements, ensuring a fit for every tool room.

Businesses using our die mold splitters for mold management typically see a return on investment within a year, thanks to the efficiency and time savings our die mold splitter products provide.

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Product Description

STANDARD FEATURES FOR OUR DIE & MOLD SPLITTERS

  • Die/Mold can be tilted 90 degrees for maintanence and repairs
  • Die/Mold hydraulic core system testing
  • Die/Mold ejector system testing
  • Die/Mold water cooling system testing
  • Siemens PLC and HMI control

HOW IT

WORKS

Simple is Good

Using our die mold splitter, opening and closing a die or mold consists of four easy steps. The process is simple and reliable with the die mold splitter.

MAGNETIC

DIE CLAMPING

Quick and Convenient Clamping

Our optional magnetic clamping system is designed with a positive magnetic connection. That means it does not need electricity to hold the dies or molds. It makes no difference if the machine loses power or not – the die or mold is securely mounted with the die mold splitter. The clamp remains magnetized even during a power outage. The only way to release the die or mold is to power the platens again. The added benefit is that mounting space for clamps is not required. Both horizontal and vertical mounting with the die mold splitter is possible, speeding up clamping and unclamping by 75%.

EJECTOR

TESTING CAPABILITY

Reduce Down Time

Testing ejection is an important part of testing dies and molds. With our MDS die mold splitter and testing machine, you can check ejection for noise, wear, corrosion, alignment, pin offset, and more. Changes, adjustments, or corrections can be made as soon as they are noticed. Keeping your die or mold ejection in good shape reduces downtime and improves production capacity.

HYDRAULIC CORE CYLINDER

TESTING CAPABILITY

Reduce Headaches

Testing the cores and core cylinders is an important part of testing dies and molds. Regularly cleaning and inspecting the cores prevents issues from developing. Our MDS die mold splitter and testing machine allows you to conveniently test all the functions of your cores and address any issues on the spot. Easily make necessary adjustments based on the inspection results to achieve optimal core performance with the die mold splitter.

HEAVY DUTY

CONSTRUCTION

Made to Stand Up to Constant Use.

Our Die and Mold Splitters and Testers are made of robust reinforced welded steel construction. They are driven by a gear motor which drives a dual chain sprocket which enables rotation. The cradle has two flat platforms. Heavy-duty sealed bearings help the rollers support the load. A brake motor and gear reducer provide a smooth rotating cycle without jerking or sudden speed changes which could destabilize the load.

WATER COOLING SYSTEM

TESTING CAPABILITY

Keep Things Cool

A water cooling system testing option can be ordered for our MDS die mold splitter and testing machine. Testing mold or die water circulation is a critical part of die or mold maintenance. Proper water cooling ensures uniform cooling of the molded part, reducing the risk of warping, shrinkage, or internal stresses that can lead to defects. Consistent cooling helps maintain a high-quality surface finish by preventing issues like sink marks or surface blemishes. Reliable cooling ensures consistent thermal conditions, leading to stable and repeatable molding cycles and part quality with the die mold splitter.

SAFETY

LIGHT CURTAINS

Worker safety should not be an option when ordering a press.

We are very serious about worker safety. That is why all our die mold splitters and testers include full-size CAT4 safety light curtains as a standard feature. These light curtains work alongside other safety features to ensure worker safety at all times. Worker safety is our highest priority, and it always will be with our die mold splitters and testers.

HIGH QUALITY

COMPONENTS

We Use Brand Name Components You Know, Already Use and Trust.

We use only the finest quality components that are open source and readily available locally in your area or from our online parts store. We do not use any hard-to-find proprietary components in our die mold splitters and testers.

FOUR STANDARD

SIZES

Flexible Range of Applications.

The MDS Series is available is several standard sizes suitable for most applications.

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SPECIFICATIONS - US STANDARD
Item MDS-4 MDS-8 MDS-18 MDS-25
Clamping Force (tons) 7.7 7.7 11.0 11.0
Opening Force (tons) 11 11 66 88
Platen A Ejector Force (tons) 4.4 7.7 121.3 121.3
Platen Dimension (inches) 43.3 x 31.5 55.1 x 43.3 59.1 x 70.8 82.7 x 78.7
Overturn Degree (°) 0° - 90° 0° - 90° 0° - 90° 0° - 90°
Max. opening Stroke (inches) 59 59 78.7 118
Min. opening Stroke (inches) 7.9 7.9 15.7 19.7
Die Open/Close Speed (inches/s) 0 - 1.6 0 - 1.6 0 - 1.6 0 - 1.6
Overturn Speed (° /s) 8 8 8 8
Max. Weight of Molds (tons) 4.4 8.8 19.8 27.6
Max. Overturn Capacity (tons) 2.2 4.4 9.9 14.3
Machine Weight (tons) 4.4 6.6 14.3 33.1
External Dimensions (LxWxH) (inches) 181.1 x 43.3 x 70.8 196.8 x 55.1 x 70.8 236.2 x 92.9 x 84.6 283.4 x 94.4 x 86.6
SPECIFICATIONS - METRIC STANDARD
Item MDS-4 MDS-8 MDS-18 MDS-25
Clamping Force (metric tons) 7 7 10 10
Opening Force (metric tons) 10 10 60 80
Platen A Ejector Force (metric tons) 4 7 110 110
Platen Dimension (mm) 1100 x 800 1400 x 1100 1500 x 1800 2100 x 2000
Overturn Degree (°) 0° - 90° 0° - 90° 0° - 90° 0° - 90°
Max. opening Stroke (mm) 1500 1500 2000 3000
Min. opening Stroke (mm) 200 200 400 500
Die Open/Close Speed (mm/s) 0 - 40 0 - 40 0 - 40 0 - 40
Overturn Speed (° /s) 8 8 8 8
Max. Weight of Molds (metric tons) 4 8 18 25
Max. Overturn Capacity (metric tons) 2 4 9 13
Machine Weight (metric tons) 4 6 13 30
External Dimensions (LxWxH) (mm) 4600 x 1100 x 1800 5000 x 1400 x 1800 6000 x 2360 x 2150 7200 x 2400 x 2200

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    SHOWROOM ADDRESS

    200 Beverly St, Unit 3, Cambridge, ON

    Phone

    +519-624-9987

    Email

    contact@metalpressmachinery.com