POWDER COMPACTION PRESS - SERVO HYDRAULIC
POWDER COMPACTION PRESS - SERVO HYDRAULIC
Our Powder Compaction Press (MPC-SV Series) combines servo-hydraulic power with precision powder compaction technology. Designed for consistent density, programmable compaction curves, and repeatable accuracy, this press is ideal for applications in powder metallurgy, ceramics, electronics, and medical manufacturing.
Application: The MPC-SV Powder Compaction Servo Press is designed specifically for applications requiring precise compaction and uniform part density. It is widely used in Powder Metallurgy for producing gears, bushings, and structural components with high strength and durability. In the Automotive Industry, it enables the manufacturing of powder-metal transmission parts, bearings, and complex shapes with tight tolerances. The Aerospace Industry benefits from lightweight, high-strength parts formed from advanced alloys and composites. In Electronics Manufacturing, the press produces magnets, ferrites, and conductive components with consistent quality. It is also well suited for Medical Device Manufacturing, where precision and cleanliness are critical in producing implants and specialized tools. With programmable stroke and servo control, the MPC-SV Series ensures repeatable performance, minimal material waste, and exceptional product quality.
PLATENS CUSTOMIZED TO YOUR PROJECT
Designed for Your Changing Production Needs.
The platens on our Powder Compaction Servo Press can be customized to your specific project requirements. This press can accommodate single and multiple cavity dies and is fully customizable.
IT'S ALL ABOUT CONTROL
Greater Control Means Greater Efficiency.
Our Powder Compaction Servo Press features advanced Safety PLC control with large color HMI screens and easy-to-read graphics – all at no extra charge. See all press functions and parameters on a clear visual layout, and easily make changes on the fly. Now that is real control.
CHOOSE YOUR CONTROL SYSTEM
We Give You Options of PLC & HMI.
Select the control system that is best for you and easiest for your maintenance team.
DIGITAL POSITION SENSOR
No More Messing Around with Setting Up Limit Switches.
We use digital micropulse transducer sensors which provide precise ram positioning, infinite setup flexibility and greatly simplify and speed up die setup. The setup data is fed back to the control system and can be recalled as a “recipe” for future reuse.
HIGHEST RETURN ON INVESTMENT
We Give You More Press For Your Money.
To be competitive today’s economy requires that manufactures run their operations more efficiently and cost effectively than ever before. We offer the highest ROI (return on investment) in the industry. MetalPress gives you high-quality products for a reasonable investment and with more features than any other company. Simply put, we give you the most bang for your buck!
SAFETY LIGHT CURTAINS
Worker safety should not be an option when ordering a press.
We are very serious about worker safety. That is why all our servo powder compaction presses include full size CAT4 safety light curtains as a standard feature. The light curtains work along with the other safety features to ensure worker safety at all times. Worker safety is our highest priority, and it always will be.
ZERO-FORCE TOUCH BUTTONS
Important for Worker Safety and Good Health.
Our standard touch buttons have to be pressed together or the press will not start the down cycle. This is another layer of worker safety. In addition, the buttons are designed to fit the shape of the hand and to help alleviate the effects of carpal tunnel syndrome and other nerve disorders common to repetitive operator interfaces.
BUILT-IN HEAT EXCHANGER
No Need for Centralized Cooling.
All our Powder Compaction Servo Press feature a built-in, full size, high quality, water cooled heat exchanger that will keep the press oil at an optimal level.
ROBOT INTERFACE
Automate Production by Adding A Robot
As an option, we can include robot interface I/O's built right into the HMI screen with 3 different modes. Choose from manual mode operation having the worker operate the whole press, semi-automatic mode, having the worker on the front removing the green compact (green part) and a robot on the back loading the hopper, or fully automatic mode with an automated green compact robot unloader on the front and a robot on the back filling the hopper.
We can customize these modes to your specific requirements.
HIGH QUALITY COMPONENTS
We Use Brand Name Components You Know, Already Use and Trust.
We use only the finest quality components that are open source, and readily available locally in your area, or from our online parts store. We do not use any impossible to find proprietary components.
AUTOMATIC TIE BAR LUBRICATION
No More Need to Remember to Lubricate the Tie Bars
Our standard automatic tie bar lubrication system will reduce the scoring on the tie bars and thus will extend the lifetime of the press and the press precision. The “set and forget” system simplifies maintenance and even warns the operator to refill the lubrication oil container.
REMOTE SERVICE
We Can Remotely Troubleshoot Your Servo Hydraulic Powder Compaction Press from Our Facility.
Our Powder Compaction Press includes a Remote Connectivity Unit which allows our press technicians to remotely check the performance of the press, make any needed changes to the program or HMI, or to troubleshoot it directly from our service center. The customer is only required to connect the unit to the Internet via an Ethernet cable. We handle the rest.
INDUSTRY 4.0 REMOTE MONITORING
Remotely Monitor Your Powder Compaction Press Performance From Any Device.
As an option, all our presses are available with Industry 4.0 remote performance monitoring units which feature a custom dashboard. You can not only monitor press performance, but you can also be notified before an issue occurs. Included are condition-based maintenance reminders and shift performance statistics. Minimize the impact of emergencies and maximize press uptime and productivity. Monitor what is going on with the servo powder compaction press and your production efficiency from any device, anywhere in the world.
EIGHT STANDARD SIZES
Flexible Range of Pressed Compacts and Applications.
Available from 44 tons all the way up to 660 tons, the MPC-SV Series of Powder Compaction Presses can handle a wide variety of applications.
| Model | US Tons | Metric Tons |
| MPC-SV-44 | 44 | 40 |
| MPC-SV-70 | 70 | 65 |
| MPC-SV-100 | 110 | 100 |
| MPC-SV-220 | 220 | 200 |
| MPC-SV-330 | 330 | 300 |
| MPC-SV-440 | 440 | 400 |
| MPC-SV-550 | 550 | 500 |
| MPC-SV-660 | 660 | 600 |
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