The Global EV Boom Is Driving Innovation in Press Machinery: Energy Efficiency, Automation, and Precision Take Center Stage

The global automotive industry is transforming faster than ever, and electric vehicles (EVs) are leading that evolution. This rapid growth is reshaping the metal forming and press machinery sector, as manufacturers adapt to new material requirements, tighter tolerances, and sustainability mandates.

By 2030, EVs are expected to make up more than 40% of global vehicle sales—up from just 18% in 2024. This surge is fueling demand for energy-efficient, high-precision, and automated press systems, particularly servo-hydraulic and hybrid presses that can deliver both performance and sustainability. This article is prepared by Metal Press MAchinery. To know about our pruducts visit products page 🔗

The EV Surge: Redefining Metal Forming Requirements

The EV transition is not just about replacing combustion engines—it’s about re-engineering how vehicles are made.
EVs require 30–40% more metal forming steps than traditional vehicles due to complex battery housings, lightweight aluminum components, and high-strength steel structures

As a result, the press machinery market—valued at over USD 9 billion in 2024—is projected to reach USD 12.5 billion by 2030, driven largely by the EV and renewable energy manufacturing sectors

For press builders and OEMs (Original Equipment Manufacturers), this translates into rising demand for servo-hydraulic and servo-mechanical systems that provide the force of hydraulics with the precision and speed of electric control.

Electric cars market growth (IEA, 2024)

Energy Efficiency: From Necessity to Competitive Advantage

Energy efficiency is now a core requirement—not an option.
Traditional hydraulic presses can consume up to 70% more energy than modern servo-hydraulic models, which optimize motor use and employ regenerative braking systems to capture and reuse energy.

In many industrial applications, switching to a servo-hydraulic system reduces power consumption by 40–60%, while also lowering oil temperatures and extending component life. For factories operating multiple presses, this can mean annual energy savings exceeding $50,000 per machine—a major factor in global efforts toward carbon neutrality.

Automation and Industry Integration

Automation is no longer just about speed—it’s about intelligence.
Modern servo-hydraulic presses are now integrated with Industrial Internet of Things (IIoT) systems, enabling real-time data collection, performance monitoring, and predictive maintenance.

According to Deloitte, factories implementing smart automation and digital press control systems have seen up to 25% reductions in downtime and 20% increases in throughput efficiency .

This shift allows manufacturers to maintain tighter tolerances while minimizing waste—critical for EV chassis and battery enclosure production where precision equals safety and performance.

Metal Press manufacturing presses used for electric cars production.

Sustainable Manufacturing: The ESG Imperative

Governments and investors are enforcing stricter ESG (Environmental, Social, and Governance) standards across the industrial sector.
Press machinery manufacturers are responding by redesigning hydraulic systems to use biodegradable fluids, low-noise pumps, and energy-efficient servos.

The European Union’s Fit for 55 initiative, for example, is pushing manufacturers to cut emissions by at least 55% by 2030 (source). Adopting servo-hydraulic or hybrid press technologies can contribute significantly to achieving those sustainability benchmarks.

Metal Press Machinery: Supporting the Industry Transition

At Metal Press Machinery, we understand that the future of manufacturing lies in combining efficiency, automation, and precision.
Our servo-hydraulic press systems are engineered to support modern EV production demands—providing consistent performance while reducing energy use and operational costs.

We also offer custom automation integration, allowing manufacturers to retrofit existing press lines with smart controls, sensors, and real-time monitoring for Industry 4.0 readiness.

As the global press market moves toward smarter, cleaner production, we remain focused on delivering solutions that align with the goals of energy efficiency, sustainability, and advanced manufacturing capability.

Key Industry Data at a Glance 

• EV sales growth: Projected to reach 40% of all new vehicles by 2030.

• Press machinery market: Expected to hit USD 12.5 billion by 2030.

• Energy savings: Servo-hydraulic systems reduce consumption by up to 60%.

• Downtime reduction: Smart automation delivers 25% less downtime.

• Emission targets: Global manufacturers aiming for 55% CO₂ reduction by 2030.

The Bottom Line 

The rapid rise of the EV market is driving an equally fast transformation in metal forming and press technologies. Manufacturers that adopt servo-hydraulic and automated systems today will not only achieve better efficiency and cost savings but also secure their place in the future of sustainable manufacturing.

👉 Contact Metal Press Machinery to explore how our next-generation press solutions can help your factory meet the demands of energy-efficient, automated EV production. 

References: 

• Mckinsy: https://www.mckinsey.com/industries/automotive-and-assembly/our-insights/the-future-of-manufacturing-in-automotive). 
• Markets and Markets:  https://www.marketsandmarkets.com/Market-Reports/hydraulic-press-machine-market-16978263.html). 
• IEA report:  https://www.iea.org/reports/global-ev-outlook-2024 
• Industry Week:  https://www.industryweek.com/technology-and-iiot/article/21280964/industry-40-how-data-and-automation-are-transforming-manufacturing). 
• Deloitte: https://www2.deloitte.com/global/en/pages/manufacturing/articles/industry-4-0.html).